The analyses of frictional losses and thermal stresses in a diesel engine piston coated with different thicknesses of thermal barrier films using co-simulation method

dc.contributor.authorBayata, Fatma
dc.contributor.authorYildiz, Cengiz
dc.date.accessioned2024-07-18T20:48:57Z
dc.date.available2024-07-18T20:48:57Z
dc.date.issued2023
dc.departmentİstanbul Bilgi Üniversitesien_US
dc.description.abstractThis study comparatively presents the thermal and mechanical effects of different Thermal Barrier Coatings (TBCs) and their thicknesses on the performance of aluminum diesel engine piston by combining Finite Element Analyses (FEA) and Artificial Neural Network (ANN) methods. The piston structure of MWM TbRHS 518S indirect injection six-cylinder diesel engine was modeled. The clustered TBCs (NiCrAlY-Gd2Zr2O7, NiCrAlY-MgO-ZrO2, NiCrAl-Yttria Partially Stabilized Zirconia (YPSZ), and NiCrAlY-La2Zr2O7) were implemented to the related surface of aluminum alloy piston and then static, thermal, and transient structural FEA were conducted for each model. Based on both of the temperature and equivalent stress distributions, NiCrAlY-Gd2Zr2O7 coated model displayed the best performance. Additionally, the effects of top coating thicknesses of TBCs were investigated in the range of 0.1-1.0 mm with 0.1 mm increments in FEAs. The thermally effective top coating thickness was predicted as 0.95 mm for the selected TBC using ANN method. Then the effects of coating thickness on frictional performance were revealed by generating transient structural FE models and utilizing stribeck diagram. The uncoated and 0.95 mm NiCrAlY-Gd2Zr2O7 coated models were adjusted as transient and the related crank angle - dependent in-cylinder combustion pressure data was implemented. The friction force was reduced by at least 15% in NiCrAlY-Gd2Zr2O7 coated model.en_US
dc.identifier.doi10.1177/14680874211065637
dc.identifier.endpage872en_US
dc.identifier.issn1468-0874
dc.identifier.issn2041-3149
dc.identifier.issue3en_US
dc.identifier.scopus2-s2.0-85121513610en_US
dc.identifier.scopusqualityQ1en_US
dc.identifier.startpage856en_US
dc.identifier.urihttps://doi.org/10.1177/14680874211065637
dc.identifier.urihttps://hdl.handle.net/11411/8022
dc.identifier.volume24en_US
dc.identifier.wosWOS:000732385600001en_US
dc.identifier.wosqualityQ2en_US
dc.indekslendigikaynakWeb of Scienceen_US
dc.indekslendigikaynakScopusen_US
dc.language.isoenen_US
dc.publisherSage Publications Ltden_US
dc.relation.ispartofInternational Journal of Engine Researchen_US
dc.relation.publicationcategoryMakale - Uluslararası Hakemli Dergi - Kurum Öğretim Elemanıen_US
dc.rightsinfo:eu-repo/semantics/closedAccessen_US
dc.subjectFinite Element Analysesen_US
dc.subjectThermal Barrier Coatingen_US
dc.subjectDiesel Engine Pistonen_US
dc.subjectThermal Stressesen_US
dc.subjectFrictional Lossesen_US
dc.subjectPerformanceen_US
dc.subjectCoatingsen_US
dc.subjectTemperatureen_US
dc.subjectPredictionen_US
dc.subjectModelen_US
dc.titleThe analyses of frictional losses and thermal stresses in a diesel engine piston coated with different thicknesses of thermal barrier films using co-simulation methoden_US
dc.typeArticleen_US

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